Wooden Bicycle

Hello and Welcome,
I found this article this a.m. & thought I would share it with my blog friends

Marco Facciola, a 16-year-old high school student, constructed this wooden bicycle to fulfill a class requirement.


As a 16-year-old high school student in the International Baccalaureate program, I am required to complete a 'personal project' on a non-academic topic that is of interest to me. I have always enjoyed woodworking and design, so I decided to build a functional wooden bicycle. There was to be no metal used in its construction, only wood and glue. I wanted a project that would be a challenge.
This project came to mind as I was reflecting on the many stories my opa, Case Vandersluis, told me about his Wooden bicycle adventures in Holland during World War II. Opa was roughly the age I am now when he had to build wooden wheels for his bicycle, as rubber was scarce during the war.I wasn't sure my wooden bicycle would actually work. I quickly realized the first pieces of the puzzle I needed to figure out were the chain and the sprockets (gears), since the design of all the other components depended on these.
You can read this article in full at
http://www.leevalley.com/newsletters/Woodworking/2/3/article1.htm

Schwinn Continental Finished

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Today I finished the Schwinn Continental project. The remainder of the parts arrived late yesterday. And as these things will happen, a problem popped up totally unexpected right at the finish. The rear wheel somehow got all "out of wack". I have no idea what happened to it, somehow it got knocked horribly out of true. I know I trued it and polished it and re-moved cleaned and repacked the axle bearings etc. Anyway it was hopeless to try to repair it. So I searched the shop/garage for a suitable replacement. I was fortunate I found a fairly straight, almost clean wheel with a 6 speed free wheel. So after a quick polish and clean-up and minimal time on the wheel truing stand, I was back in business.

Oh yeah, there was another problem. As I got ready to mount the new saddle, I could not locate the seat post clamp anywhere. Now, I have a bunch of those in a box. But not the tiny one that they used on this and some other old Schwinn bikes with small diameter seat posts. I finally located one that had none of the toothed adjusters with it. But I managed to piece together a complete seat post clamp. I`m sure the original will turn up now that the bike is done...lol.

So now I just have to do a little tweaking and a little touch-up. But for the most part it is finished. I am quite pleased with the way the yellow and black came together. My son calls it "The Bumble Bee Bike" But He likes it too! (I think) That`s about it for tonight. Please Ride Safely, and Always Remember to RESCUE, RESTORE & RECYCLE!
Cheers,Hugh
P.S. SEE More Pictures of the Bumble Bee Bike below.

Continental, Brake Levers, Polishing

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I just received an e-mail from "The Supplier" telling me that my parts order is on the way! That`s always good news. In the meantime I would like to talk about road brake levers. You know I have seen many refurbished bikes that looked "pretty good" even though the brake levers were never really touched. But if you really want it to POP. You gotta polish up those levers! And that really applies to all the little alloy and chrome plated parts.
Above : Brake Lever partially broke-down for polishing with Mother's Mag and Aluminum Polish

Above: Left Click on the picture to really see the difference a little polishing can make.

Above: "The Works" All polished & back on the bike with new Jag Wire Basics Brake Cables. And Jag Wire shift cables as well. The more time you spend on the details, the better your project is going to look when finished. And I know from experience, once you break a bike down to the bare frame and rebuild it one part at a time. You will have a better understanding of how everything works. I am constantly amazed at how much there is to learn about the mechanical workings of a bicycle. And I only work on the older stuff! The newer carbon-fiber bikes are unbelievable in their engineering. Aluminum is about as high-tech as I get! At least for the time being anyway. One of my brothers has a Carbon Fiber time-trials bike that weighs about the same as a good pair of work boots. (slight exaggeration) And cost about 12 times more than my first motorcycle. No exaggeration, It is an engineering masterpiece. Well I think "as usual" I have wandered off topic lol. Maybe I am suffering from cabin fever? Well I really need to get some work done today. So I will say Good Bye for now. And until next time, Please RIDE SAFELY. And Always Remember to RESCUE, RESTORE & RECYCLE!
Cheers,Hugh

Continental Cables, Tips and Chain

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Yesterday I drove to the local Store to pick up a new Schwinn multi speed bicycle chain. It was $6.99 (on sale).


After by big purchase :) I head back to the shop/garage where I started installing the new cables. QUICK TIP: If you use a "universal" Jag Wire basics brake cable, you will notice they have one end for a road bike lever and the other for a mountain or commuter bike lever. When you are doing a Front Brake the universal cable is usually twice the length you need. (You will want to check first to make sure) So if you cut the cable and housing in the center. You will end up with an extra front brake cable and housing. You will need to use a cutting wheel to cut through both cable and housing together. This does NOT apply to Rear Bakes as they are a longer run of cable. Although, If you are working on a very petite bicycle I guess it might be possible.

Another QUICK TIP When you cut-off the excess cable after hooking up the brake. If the end of the cable starts to unwind, DON`T PANIC. You can usually rewind the end of the cable by twisting it between your finger and thumb. It may take a little practice but it will become second nature after a few times. Once you have gotten the cable re-wound, crimp-on a cable tip right away. Also when ever you are installing a new cable or cable and housing, always put a drop or two of clear oil in the cable housing. Then insert the cable. This will keep the cable working smoothly. I like to use snowmobile cable and clutch lube because it is made to work in cold wet conditions. You can find it any any good snowmobile dealer parts counter. Hey I need to get to work. I`m gonna do some fine tuning on the brakes and derailleurs today. And I have a couple of adjustments to do today. P.S. Those are the original pedals shown on the bike. All it took was a lot of brass brushing and a few drops of oil. Looks like I`m gonna have an extra set of touring pedals. Until next time,Please Ride Safely. And always remember to... RESCUE, RESTORE & RECYCLE
Cheers,Hugh

Continental / Stem Handlebars and Levers etc.....

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Today I managed to spend a little quality time working on the Schwinn Continental. The drop handlebars were covered with adhesive left over from the old bar tape. First I tried removing the adhesive with GOO-GONE. It worked OK but not great. After getting most of the old adhesive off, I decided to try sanding the bars down. This worked much better. You will need to wear a good respirator/mask when sanding down Aluminum or Alloy. After sanding I went over the handlebars with a little Goo Gone on a paper-towel to remove the dust.

The road brake levers I took apart and cleaned up with Mothers Mag and Aluminum Polish. QUICK TIP: When you take apart a brake lever for the first time, Leave the other lever assembled. This will give you a reference. It is easy to forget where all the little washers and spacers go. This is also a good idea to remember when breaking down brake calipers. I`m happy with the handlebars and the levers, I think they cleaned up pretty good. The stem has a little oxidation but not too bad. I might touch it up latter. The Top-Nut and the front brake cable hanger both polished up real nice. Those were done with Turtle-Wax Chrome Polish & Rust Remover and a little brass brushing. The stem mount shifter assembly (stem mount) cleaned up pretty good. There is some minor pitting on the shifters. But I think they will still show pretty good. Today I remembered that I had left the seat-post clamp bolt and nut soaking in the cleaner.(since earlier this week) They were fine, Lucky for me it is an older pail of cleaner.

So I am thinking brake and derailleur cables will be next. And a new chain and new rim strips. Then I will be waiting for parts to arrive. So I`m hoping to get the cables and chain done tomorrow just in case the parts arrive Monday. This will also give me a chance to test and adjust the derailleurs and brakes. One more QUICK TIP: With digital cameras and camera phones it is real easy to photograph anything you might want to reference latter. So if there is only one, take a few pics before you take it apart. You won`t regret it. That`s all for today. Remember to Ride Safe and remember to Always... RESCUE, RESTORE & RECYCLE
Cheers,Hugh

Schwinn Continental Progresses

Hello and Welcome.
The temp shot up to a blazing 25 degrees F today. So it was time to get back to work on the Continental. Lately it has been so cold I have not been able to get any real heat going in the uninsulated garage/shop. But this afternoon I managed to get the shop up to 50 degrees F. And for a Michigander this time of year that`s like 75 degrees.

The Continental is coming along nicely but there is still much work to be done. I refurbished the derailleurs last week. Today it was all about taking the brakes apart (completely) and cleaning and polishing each and every part. And installing new Jag Wire X Caliper brake shoes.

The rear center pull caliper brake (Japan)polished and rebuilt. I chose not to put the huge reflectors back on. After all the work I did on these brakes I want to be able to see the #%*$ things.

The front brake (Switzerland) rebuilt and polished. I will never understand why Schwinn did some things so well while totally ignoring other things. These are really nice brakes for their time. But then I look at the crank and ask my self the age old question, what the hell were they thinking?


The rear derailleur refurbished is actually looking pretty good. But it would have looked a lot better if I had not shown here with the old (temporary) chain. Totally off topic for a sec. Yesterday I spotted a "Kool lemon" yellow Schwinn Heavy-Duty for sale. I mention this because that is one bike that Schwinn really got right. When I was a Detroit News "paper boy" the Schwinn Heavy Duty was definitely the paperboy's bike of choice. It was a real work horse. But what makes for a good work horse doesn't necessarily make for a good race horse.

The front derailleur all cleaned up with new (salvaged) limit screws and springs. This is why I try to save every possible re usable part. When cleaning up the front derailleur I could not help but notice how dingy the limit screws looked. So fortunately I had a few broken derailleurs laying around and scavenged these pristine limit screws and springs for this derailleur. QUICK TIP: If your rear derailleur will not shift up to the largest cog (first gear) before you mess with the limit screw, check the rear derailleur cable for slack. More often than not the problem is not the limit screw. Also clean and lube the derailleur. More often than not, these two steps will take of the problem.

Above: I guess there is no need to explain why I am replacing the saddle. The Tonka tyke bike came with a better saddle that this bloody God awful p. o. s.

It`s late so I gotta cut it short. Next I will clean-up the stem and the drop handlebars, brake-levers and the front cable guide. Also all the goodies are ordered which include a new saddle, tires, handlebar cork tape and new pedals! I already have the new inner-tubes tubes. Tomorrow I have to take a relative to the doctor for minor surgery. I hope to be home early enough to get started on cleaning up the stem and bars. Until next time Stay Warm and Ride Safe and PLEASE remember to Always RESCUE, RESTORE & RECYCLE
Cheers,Hugh

Inspiration for the Continental build

Hello and Welcome,
First Quick Update : As of 1-7-10 @ 11:15 pm est My Fuji Gran-Tourer is tied for first place for Sep 09 "Ten Speed Of The Month" at oldtenspeedgallery.com So go and vote! Let your voice be heard!...lol

Lauren`s Univega courtesy of OLDTENSPEEDGALLERY.COM
Back to the Schwinn Continental build. It now has front and rear derailleurs! And hopefully will have brakes (if not levers) by tomorrow night. About the above photo. That is a Univega that was done by Lauren and was featured on oldtenspeedgallery.com . I don`t know Lauren. But I have seen Lauren`s bikes before, and have always admired the color choices. And I have decided to "take a shot" at this color scheme thing. So if it looks like crap when it`s done, It`s all Lauren`s fault....ltms Just kidding. Back on topic, Tonight while shopping for components for the Continental, I spotted this very yellow track saddle. That`s when I finally decided to go with Yellow for the saddle and yellow cork handlebar tape. Then while browsing through tires I spotted a set of very yellow 27 inch road tires. That`s when I remembered how impressed I had been viewing Lauern`s bikes at OTSG. So what the hell, lets give it a shot!I think that bright yellow looks great on a glossy black framed bike. One of my first builds was a black and white Huffy 12 speed "626" on which I used the yellow cork tape. And I almost did a black Schwinn World (Giant lugged frame) with yellow cork tape. But I already had a really cool black Schwinn road saddle with red trim. So I went ahead and did the red cork tape to match. And if I remember right some red vinyl trim on the frame. Hey here is a QUICK TIP. If you want to add a little color to the frame, 3M makes some very good quality "vinyl trim tape". It comes in all the primary colors. And you should be able to find it in the paint department at most of the better hardware stores. You may have noticed that I never referred to Lauren as a He or a She. That is because I don`t know if Lauren is a Lauren Green or a Lauren Bacall ? And it really does not matter. I`m just wondering if anyone "picked up on that" while reading this post. All I know is Lauren builds some fine looking road bikes and that`s all that matters. That is about all I got for tonight. So until next time Please Ride Safely. And Remember to always... RESCUE, RESTORE & RECYCLE
Cheers, Hugh